The jacket-sewn process

Apr 08, 2024

The production process of jackets can be divided into four primary categories: sleeves, front panels, collars, and front windshields. In the early days, jacket manufacturing was mainly based on manual cutting and flat-bed sewing. As the technology of template creation became more prevalent, the advent of fully automated template machines has breathed new life into garment production companies and improved the quality and efficiency of sewing.

jacket of the Xiaomi auto factory
sewing processes

 

Taking the work jacket of the Xiaomi auto factory as an example, some of the key sewing processes include:
- Sleeve cuffs with hidden stitching
- Slanted pocket openings
- Shoulder seam with rope binding (reflective strip on the shoulder)
- Front center zipper
- Collar with hidden stitching
- The front windshield seam is equipped with a rope binding, featuring a reflective strip on the zipper.

In comparison to manual sewing methods that necessitate actions such as marking, cutting, positioning, and sewing, template sewing only requires the placement of cut pieces through machine operation and can concurrently complete multiple processes.

The advantages of utilizing template sewing machines over manual flat-bed sewing are as follows:

 

1. Precision and Consistency: Template machines can precisely cut and sew according to the designed template shape and size, ensuring consistent part dimensions and overall product quality.
2. Improving work efficiency and productivity: Template sewing machines can automate the cutting and sewing process, saving labor costs and time compared to manual flat-bed sewing.
3. Reducing Human Error: With pre-designed templates, template machines reduce human intervention and errors, thereby improving product quality stability.
4. To minimize reliance on highly skilled workers and cost savings, the initial investment in template machines is relatively high. However, the high efficiency, productivity, and reduced labor and defect costs make it a highly worthwhile long-term investment.

Companies in the sewing equipment industry face the challenge of adapting to the latest trends in sewing processes and enhancing the user's ability to produce small batches and respond promptly to market competition.

JUKI PS-800 Template Sewing Machine


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